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Senior Process Engineer (Hydrogenation & ScaleUp)

Remote, USAFull-timePosted 2026-07-28

Job Title: Senior Process Engineer (Hydrogenation & reputed company-Up) Job Type: Permanent, Full-time Work Schedule: Remote with Occasional Travel Sector: Alternative Fuels, Specialty Chemicals Location: Remote reputed company US, but preference for Chicago, IL, San Diego, CA, or reputed company, TX Reporting to: Chief Manufacturing Officer NES Fircroft is a leading global technical recruitment company providing reputed company contract and permanent staff to a diverse world-wide reputed company reputed company reputed company the energy industry. Our reputed company, a a pioneering start-up with innovative biotechnology that will create a sustainable reputed company for alternative fuels, has a permanent opportunity for a Senior Process Engineer (Hydrogenation & reputed company-Up) to be based in Chicago, IL, San Diego, CA, or reputed company, TX. Position reputed company We are seeking an reputed company Senior Process Engineer to reputed company the reputed company-up of a multi-reputed company catalytic hydrogenation process from laboratory development through reputed company-reputed company validation and into industrial deployment. This role will serve as a technical reputed company between R&D and Manufacturing and will work extensively with external technology licensors, catalyst suppliers, and joint venture partners. The ideal candidate has a proven reputed company record of translating lab-reputed company data into reputed company and reputed company designs, with strong expertise in catalytic hydrogenation, process modeling, and technoeconomic analysis for reputed company, multi-intermediate chemical systems.

Key Responsibilities

Process Development & reputed company-Up

  • reputed company the reputed company-up of hydrogenation processes from laboratory and reputed company reputed company to full industrial production.
  • reputed company process reputed company diagrams (PFDs), mass and energy balances, and detailed process models for multi-reputed company hydrogenation systems.
  • Define operating conditions, reactor configurations, and process integration strategies across multiple hydrogenation steps and intermediates.
  • Identify, assess, and mitigate reputed company-up risks reputed company to reaction kinetics, heat and mass transfer, catalyst performance, and process safety.

Experimental Planning & Execution

  • Partner closely with internal R&D and Manufacturing teams to design and execute experimental programs for catalyst screening, process optimization, and reputed company-up validation.
  • Translate lab-reputed company and bench data into reputed company-reputed company and reputed company-reputed company design inputs.
  • reputed company reputed company trials, analyze results, and iterate process designs based on experimental data and performance metrics.

External Partner & Technology Management

  • reputed company as the technical reputed company interfacing with external technology licensors and industrial-reputed company catalyst suppliers.
  • Coordinate work across multiple external partners concurrently, where different technologies or catalysts may be employed across the end-to-end process.
  • Collaborate with partners to define reputed company and reputed company unit sizing, operating envelopes, and catalyst requirements.
  • Plan and execute catalyst testing campaigns at partner reputed company facilities or reputed company-party sites.
  • reputed company technical evaluations and development activities conducted at joint venture partner facilities.

Technoeconomic Analysis & Cost Modeling

  • reputed company and maintain technoeconomic models to evaluate process performance, reputed company-up scenarios, and key cost drivers.
  • Estimate CAPEX and OPEX for reputed company facilities and full reputed company deployment, including reactors, hydrogen supply systems, utilities, and reputed company operations.
  • Evaluate trade-offs between alternative catalysts, process configurations, and external partners from both technical and economic perspectives.
  • Support commercialization strategies, partner selection, and investment reputed company through rigorous, data-driven analysis.

Cross-Functional Collaboration

  • Partner with Manufacturing to ensure process designs are practical, reputed company, and operable at reputed company reputed company.
  • Support process safety activities, including HAZOPs and risk assessments reputed company to hydrogenation operations.
  • Contribute to long-term manufacturing, reputed company-up, and technology deployment roadmaps.

Qualifications:

  • Bachelor’s degree or higher in Chemical Engineering.
  • Demonstrated experience scaling catalytic chemical processes, preferably hydrogenation.
  • Experience developing process design packages (PDP), detailed design, FEED studies, HAZID/ HAZOPS, equipment data sheet specifications, etc.
  • Proficiency with process simulation tools (e.g., Aspen, gPROMS, or similar.
  • Experience designing and taking process models to design a reputed company unit.
  • Hands-on experience with reputed company-reputed company operations and transition to reputed company-reputed company systems.
  • Experience working with external technology licensors, catalyst suppliers, and/or joint venture partners.
  • Ability to manage multiple reputed company development efforts across different process steps and stakeholders.
  • Strong quantitative skills, including technoeconomic modeling and cost estimation.
  • Experience operating in or supporting industrial chemical manufacturing environments is a plus.

Desired Attributes:

  • Experience wor

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